Saline Lectronics connected factory capitalizes on the latest Internet of Things technology.
Learn more about our intelligent and connected smart factory…

STEP 1: STARTING SMART

Installed on each SMT Production Line, our DEK Printers offer unparalleled consistency and accuracy. With automatic paste dispense and squeegee pressure calibration, we are able to get the ideal solder paste profile for each unique PCB assembly.

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STEP 2: INSTANT FEEDBACK

Due to the majority of SMT defects originating in the printing process, our stencils are verified through an SPI machine to verify solder coating, thickness, aperture as well as printing press and speed. Linked directly to our AOI’s, our Mirtec SPI machines automatically share real-time data allowing our team to quickly analyze root-cause on any failures.

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STEP 3: PRECISION

Utilizing Juki’s SMT pick-and-place equipment on all 6 of our SMT Lines, these high-speed machines are integrated directly with Cogiscan’s TTC System. Tracking every component placed on the PCB to the reference designator, we can offer advanced traceability. Additionally, with the Intelligent Feeder System, the Juki platform will not operate unless all reels are loaded in the correct order. Automatically sharing data with the Juki Fortresses, we’re able to effectively reduce production time and better ensure quality.​

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STEP 4: TIME SAVED

On each of our SMT Lines, we have 9-zone Heller ovens. Integrated with KIC’s smart oven technology and RPI System, we monitor and track by serial number the oven profile for every single PCB assembly. During the reflow process, the KIC System will automatically alarm should anything change with the profile, giving us ample time to rectify the issue in order to guarantee that every PCB assembly will be processed in spec.​

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STEP 5: UNRIVALED QUALITY

Mirtec AOI’s are at the end of each SMT Line performing 100% automated optical inspection on every SMT placement in order to verify solder quality, part markings, pad placement, and solder joints. Enabled with M2M communication to our Mirtec SPI machines, we can automatically troubleshoot any AOI failures and immediately investigate the printing verification data.​

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Lectronics 4.0: real-time data and advanced traceability of your electronic assembly.